Elevate Safety: Exploring the World of Mobile Fall Protection Systems

Approaches to Fall Protection

Fall protection plays a critical role in ensuring the safety and well-being of workers. Within the realm of fall protection, two distinct approaches are employed: fall restraint and fall arrest.

Fall restraint is a proactive measure designed to prevent falls from occurring in the first place. It involves implementing preventive measures such as guardrails, safety nets, or personal fall restraint systems. The primary objective is to restrict a worker's movement and prevent them from reaching a position where a fall hazard exists.

On the other hand, fall arrest comes into play after a fall has already occurred. It involves utilizing equipment and systems that can effectively arrest the fall and minimize the potential injury or damage. Fall arrest systems typically consist of anchors, anchorage points, connectors, and personal protective equipment (PPE) such as harnesses and lanyards. These components work together to ensure the worker's safety by stopping their fall and preventing them from striking lower levels or encountering other hazards.

Benefits and Implementation of Portability

Whether you work in the construction industry under OSHA 1926 or the industrial industry under OSHA 1910, it remains the employer's duty to ensure a safe working environment for their team. Fall protection is a critical aspect of this safety concern. However, conventional methods like roof anchoring are not always practical or feasible given the dynamic nature of various job sites and tasks.

A mobile fall protection system offers a unique blend of advantages, including exceptional flexibility for workers. It combines comfort, practicality, durability, and portability, allowing for easy adaptation to different work scenarios. Such flexibility becomes particularly valuable when safeguarding multiple workers, enhancing overall safety, and ensuring that productivity remains.

Implementing a mobile fall protection system ensures compliance with OSHA regulations. It goes a step further by enabling workers to move freely around the job site, which is often a crucial requirement to complete tasks efficiently and effectively. This dynamic approach not only protects workers from falls but also empowers them to access various areas of the job site without compromising safety.

The two main categories of mobile fall protection, active and passive, are distinct in their approaches to fall protection. Active systems typically involve personal fall arrest equipment that comes into play when a fall occurs while passive systems are designed to prevent falls from happening in the first place. The choice between the two depends on the specific needs and conditions of the work environment.

Protecting Actively

Active fall protection systems differ from passive fall protection systems in that active systems require worker interaction. By containing mobile parts, remaining dynamic, and needing the active participation of workers, active systems keep workers safe in a different manner than passive systems. For example, incorporating harnesses, lanyards, anchors, lifelines, and connectors into these systems ensures greater movement around a job site. Further, while training is required and the systems must be regularly checked to ensure OSHA compliance, active fall protection systems are versatile in their ability to be used in a variety of industrial and construction settings.

Two types of active fall protection systems exist: penetrating and non-penetrating. Penetrating systems penetrate the surface whereas non-penetrating systems do not. Neither is superior to the other, rather intended to be tailored to different job sites.

In terms of penetrating systems, Tie Down’s own PX3 (72810) implements safety unlike any other on the market. This system maximizes productivity by accommodating up to five workers simultaneously, with three in fall arrest and two in fall restraint. Weighing just 430 lbs., a remarkable 45% lighter than competitors, it sets new standards for portability in its class, making setup and relocation hassle-free. Arriving job site-ready from our USA facilities, it minimizes downtime and works seamlessly with various roofing materials, from TPO, EPDM, metal, and built-up roofing. Packed with enhanced features like flat-free 300 lbs. tires, four lifting rings, and a secure locking toolbox, the PX3 ensures both safety and security. It maintains stability and fall arrest safety with five steel spikes, and for added assurance, you can opt for the rescue winch with 100 ft. of galvanized lifeline for lifting or lowering a fallen worker.

On the other hand, Tie Down’s Squatch (61010) is a non-penetrating system that protects the integrity of the structure while still ensuring the safety of your workers. A sturdy and innovative mobile fall protection system, this system boasts an improved and patented design, providing comprehensive safety for up to four workers at a time, with two in fall arrest and two in fall restraint. Further, with its groundbreaking construction, the use of two Squatches accommodates a 100 ft. Horizontal Lifeline application (14405), extending its protective capacity to an impressive seven workers, with three in fall arrest and four in restraint. This best-in-class system exhibits multi-surface versatility, making it suitable for use on various materials, including concrete, TPO, and EPDM. Weighing in at 1200 lbs., the Squatch arrives job site ready from our USA facilities, minimizing downtime and ensuring maximum productivity. It comes equipped with premium 300 lbs. flat-free tires and four lifting rings for rigging, making transportation to and from the job site hassle-free.

Active mobile fall protection systems, such as PX3 and Squatch, are best suited for job environments where passive protection methods are impractical or insufficient to adequately address fall hazards. Environments such as roofing and construction, especially on sloped or irregular surfaces, elevated lifts or aerial work platforms, scaffolding and elevated workstations, and other similar job sites often require systems that protect actively. In these environments, the nature of the work, the need for mobility, and the complexity of the tasks often make active mobile fall protection systems the preferred choice to ensure worker safety.

Passive Protection

Passive fall protection systems encompass elements such as guardrails or barriers to safeguard unprotected edges as well as covers for roof openings or open workspaces. Passive fall protection proves highly effective in situations where rooftop penetration isn't feasible, and significant hazards, like leading edges, skylights, and roof hatches, exist. While implementing passive fall protection may involve higher initial costs compared to personal protective equipment (PPE), the long-term benefits are substantial. Passive systems offer increased safety levels, reduced training expenses, and a decreased need for consumable supplies. If your work regularly requires access to elevated areas, passive fall protection is a recommended choice.

The most common passive fall protection remains to be a guardrail, such as Tie Down’s Universal Guardrail (70758, 70759, 70760, 70764, 70765, 70766). Designed to provide a better alternative to active fall protection systems, this system is specifically engineered to fit over 95% of the competitor bases available on the market. Its multi-pin slot feature allows for easy adjustment and compatibility with a variety of bases from different manufacturers. The Universal Guardrail provides exceptional freedom of movement, allowing workers to perform their tasks without hindrance. Unlike active fall protection systems that require harnesses and lanyards, this guardrail system doesn't restrict movement or interfere with the job at hand. With its quick installation and ability to fit up to 2/12 pitch, these multi-directional guardrails exude lightweight portability at 33 lbs. and are available in powder-coat yellow, galvanized finish, or custom color options upon request.

While still considered a guardrail, Tie Down’s WebRail (72893, 73073) elevates what it means to have a guardrail. Through the use of our patented technology, the WebRail kit is a revolutionary non-penetrating fall protection solution that simultaneously provides both fall arrest and passive protection for four workers between towers. This versatile system accommodates round and square columns, offering secure attachment for workers. The WebRail boasts robust construction, with top, mid, and toe webbing rated at an impressive 20,000 lbs., exceeding OSHA 1926 and 1910 requirements. It’s 4 in. DOT webbing is not only fire retardant but also UV and chafe-resistant, guaranteeing durability under various conditions. Attaching to the WebRail vertical fall arrest support as opposed to the building column prevents workers from a collision with the floor or column in the event of a fall. Made for use with a lanyard or SRL vertical fall protection lifeline, there's an optional 30 ft. debris netting add-on for extra protection.

When it comes to safety around skylights, Tie Down's Skylight Netting (65400, 65401) is a vital safety solution designed to enhance visibility and prevent accidental falls or damage to fragile surfaces around skylights. The bright colors of the netting serve as a highly effective visual alert for workers, significantly reducing the risk of unintentional falls or stepping onto fragile surfaces. Weighing just 10 lbs., this skylight netting is a lightweight and portable fall protection solution that includes orange web strapping, a ratchet strap, two low-duty snap hooks, and a convenient carrying bag. Offering a dual function, it combines both fall protection and a fall arrest anchorage point, providing a comprehensive safety solution in one package. Compliant with OSHA regulations, it serves as a temporary fall protection measure. Available in two sizes—7 ft. x 7 ft. or 10 ft. x 10 ft.—this skylight netting provides a versatile and reliable safety solution for various work environments.

Passive mobile fall protection systems are well-suited for a wide range of environments where fall hazards exist, and the emphasis is on preventing falls before they occur. Passive systems are particularly well-suited for environments where continuous and effective fall prevention is crucial without the need for active participation or intervention from workers. Roofing, construction, public spaces, and similar environments are often more suited for passive than active fall protection.

Determining the System Most Fitting for Your Job Site

First and foremost, accessing your job site to identify potential fall hazards, work area layouts, and the nature of the work being performed allows you to understand what is needed the most. This assessment should take into account factors such as roof type, slope, height, and access points. Conventional methods, such as commercial roof anchors (CRAs), are not always the most reliable method, especially in environments with a greater leading edge. In these particular situations, passive or active fall protection systems are much more suitable for the job at hand. The choice between passive and active fall protection systems should be based on this thorough assessment of the specific site, tasks, and safety requirements.

Familiarizing yourself with local, state, and federal safety regulations, including OSHA requirements, further enlightens you into understanding the specific regulations that apply to your industry and location. While the construction industry falls under OSHA 1926, the industrial industry falls under OSHA 1910, meaning it depends on your particular job as to which fall protection system is most compliant.

Where possible, prioritize passive fall protection methods, such as guardrails, safety nets, and covers. Passive protection is preferred because it prevents falls rather than arresting them after they occur. If passive protection isn't feasible or sufficient, then active fall protection systems should be considered. These systems typically involve PPE like harnesses, lanyards, and anchor points. Evaluating which specific components are necessary for the job ensures they meet industry standards.

Further, consider the mobility needs of your workers. If the job involves movement around the work area or the need to reposition frequently, mobile fall arrest and restraint systems may be more suitable. Passive allows more free reign around the job site, but active serves a better purpose in situations where falls are more likely to occur.

No matter which is more fitting for your particular job site, ensure that workers are trained and competent in the proper use of fall protection equipment. They should understand how to inspect, put on, and use the equipment correctly. Establish a schedule for inspecting and maintaining all fall protection equipment. Regular checks and maintenance are essential to ensure the equipment remains safe and effective. As the job progresses or site conditions change, reassess the fall protection requirements and adjust your protection systems as needed to address evolving conditions.